The traditional lacquer process
is quite complicated and can take up to 4 months to finish but
one piece. Even a simple tray takes a minimum of 75 days and goes
through 20 stages in the lacquering process before it is finished.
1. The shape, made from either
MDF (Medium Density Fibreboard) or raw timber, is examined and
any cracks or indentations are sealed with lacquer from the native
lacquer tree ("rhus seccedanea" tree, "anacardium
occidentale" tree family) in Phu Tho Province, located
northeast of Hanoi.
2. After checking that the lacquer
has not affected the intended shape of the item, the product is
then covered with fine cotton gauze to ensure that there will
be no cracking at a later stage.
3. Next, the piece is covered with a thick coating which is a
mixture of natural lacquer, finely ground mountain rock, sawdust
and alluvial soil.
4. When this coating has dried,
the product is placed under fresh water and sanded.
5. Using a brush made from natural
fibres, a mixture of alluvial soil and natural lacquer is painted
onto the product.
6. Step 4 is repeated.
7. Step 5 is repeated.
8. Step 4 is repeated.
9. The product is now covered
with pure natural lacquer.
10. Lacquer is beaten for 24 hours to form a glutinous mixture.
This mixture is then applied to the piece as a thick coating.
11. Once again, the product is sanded under water.
12. Step 10 is repeated.
13. Step 11 is repeated.
14. The base design is stencilled
in and the details are painted by hand, which makes every lacquer
product an original piece. No two pieces are exactly alike.
15. The bare surface is painted with traditional lacquer and the
areas with designs are painted with clear lacquer.
16. Once again, the product is given a second coat of clear lacquer.
17. A third coat of clear lacquer is then applied.
18. The product is polished.
19. Hinges and locks are fitted.
20. The logo is silk screened onto the base of the product. The
piece is carefully inspected and packed.
Each creation is the result
of a time-honoured process. Our lacquer wares are completely made
by hand. No two pieces are exactly alike. They have 13 layers
of coating which makes them very durable. However, lacquers should
be handled carefully. Click here
for information about cleaning and caring for your lacquerware.